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NQGF2-25型高速西林瓶液体洗烘灌装加塞联动线

产品详情Product Details

应用场景与介绍:/Purpose and introduction

西林瓶液状体洗烘罐装加塞互通线由 QCL 类型开式超音波清洗波洗瓶机、 ASMR隧道口式自动空调循坏消毒干燥箱、NFGF类型型西林瓶液状体罐装加塞汽轮发电机组成,也可单机版应用。应用做2-25ml的规格的西林瓶水针的生產。能进行喷洒放水、超音波清洗波粗洗、瓶表面水洗、瓶壁有联续二级循坏水洗、一回吹气、一回新的水洗、联续二级吹气、瓶表面吹气、打火、烤干消毒去热原、冷确、前冲气式、罐装、后冲气式、加塞等二十几个道工艺程序。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.


优势:/characteristic

◆洗瓶机应用机械制造手夹瓶,应用多类尺寸的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶选用雾气喷针导杆定位放进去的方法,难以清理效率好,得节约清洁能源。并安装有针架防发抖装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶全部雾水蒸汽管道、喷针根本独自分不开,尽量避免了重叠污染问题,复合GMP规范起来需要;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺旋轴前可以加装部件实现减慢块,有自我保护螺旋轴,变少碎瓶影响;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶按照产品原装进口同时进行带,链接拨瓶块卸料安瓿,启用安稳耐用;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆真空烘箱所采用内循坏循坏加温,水温匀,节能减排;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆恒温干燥箱配有防就关电保护好功能键,运营安全性;Mixer oven has suddenly loses power protection function, safe operation;◆恒温干燥箱可配反复的水冷散热提升装置,不不足屋里功率,极大减少屋里的气体压力不发展的可能性,减温结果好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘烤箱可配压力重新均衡调体系,可以减少屋内和烘烤箱的压力不均衡会导致的高环境温度段摆动,装罐间洗烘间环境温度升高一全系列的大问题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆真空烘箱设在DOP判断usb接口(还包括风压气压,风速等级,尘埃什么意思微粒判断口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆真空烘箱散热段可带消毒效果(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆干燥箱网带可带彩超涌入CIP在线视频清晰机系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烘干箱内腔可采取全方向、全方位看高压变压器水洗;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆分安装系统用到的水平微信同步带的运瓶形式 ,含有高度,甚至分瓶精确度,拆换金桥铜业跨接线的截面积大小件简单方便;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆矿泉水瓶底下所在位置的车辆运输表面和运作面板有很大定的空距,有助于百级层风流的在,预防出现乱流废弃物药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆灌装生产线机加塞要素,通过平均水平方向送塞,以其平均水平方向圆筒吸塞,要具备关察省事,放料省事,送塞飞速的特点;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装线机可配瓷砖泵、铝合金泵、运动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆灌装线机无瓶止灌,无瓶不放塞实用功能;In pieces filling machine no bottle filling, no bottle no gasser function;◆装罐机可以选择配电机驱动器装罐组织形式(台达、三菱数控系统、德力西)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线选用PLC总管控、变频式器、触屏屏管控科技,运营不稳定性靠普;触屏屏可表现各手机单机的运营动态性,各管控点的进水管、传热系数、传热系数、室内温度等表现,各把握开关心态和系统电脑出现问题表现,系统电脑出现问题自行确诊和系统电脑出现问题分享及清除的办法,使另一加工过程中 起到一键化管控,联线具备着三机自动化动态平衡设施,切实保障加工动态平衡靠普。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.依照业主的要求,还可供加装:According to the needs of customers, but also available for selection:◆西门子PLC、德力西、三菱数控系统的、台达等知名品牌的智能控制的;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气重压、水溫及高周波波程度、尘烟水粒子、风速等级迅雷在线验测、报警装置、见证、打印文件系统化;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、没有细菌防护器操作体系。◆ORABS、CRABS、没有细菌防护器操作体系。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.


技术水平参数值/technical parameters:

品牌规格

product

model

QCL60+ASMR620/35
  +KGF4

QCL60+ASMR620/43
  +KGF6

QCL60+ASMR620/43
  +KGF8

QCL80+ASMR620/48
  +KGF10

QCL120+ASMR800/55
  +KGF12

QCL120+ASMR1250/60
  +KGF20

QCL80*2+ASMR1250/60
  +KGF12*2

常用規格 Cutting dimension(ml)

2-25(全国西林瓶)

2-25(国际联盟西林瓶)

2-25(全球西林瓶)

2-25(国际英文西林瓶)

2-25(时代国际西林瓶)

2-25(国际性西林瓶)

2-25(国际上西林瓶)

罐装头数

Fillingheads
46810122024

生育实力production capacity(pcs/h)

120(7ml)180(7ml)200(7ml)300(7ml)400(7ml)500(7ml)650(7ml)

洗瓶合格品率Washing bottle percent of pass(%)

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

洗瓶已经破损率Washing bottle breakage(%)

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

≤ 0.1

灭菌方法高温sterilizing temperature(°C)

300-350300-350300-350300-350300-350300-350300-350

排风扇量exhaust air rate

(m3/h)
300030004100410075008,000-10,0008,000-10,000

灌装线的精密度Filling accuracy(%)

≤ ±2.5 (机式驱使容积怎么算泵、瓷砖泵、304不绣钢泵)     ≤&nဣbsp;± 0.5-1.0 (交流伺服电机动力面积泵)

加塞优秀率Gasser percent of pass(%)

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

≥ 99

氧气层流清洁度Laminar air cleanliness(Class)

100100100100100100100

真空度抽速Vacuum pumping speed(m3/h)

1030506060100120

电解电容量capacitance

66.675.675.6106.6106.6212.6232.6

电压power supply

385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz385V   50Hz

总重total weight

(kg)
630063007900790094001090014600

外观设计厚度boundary dimension(LxWxH)   (mm)

8,550   × 2,540 × 2,330

8,550   × 2,540 × 2,330

9,620   × 2,540 × 2,330

9,620   × 2,540 × 2,330

10,280   × 3,230 × 2,360

12,730   × 2,600 × 2,620

11,790   × 5,700 × 2,620